Influence of Nozzle Numbers on Analysis of Air- Water Flow in a Rotating Packed Bed with Computational Fluid Dynamics

Document Type : Research Paper

Authors

1 1. Department of Chemical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran.

2 2. Department of Chemical Engineering, University of Mohaghegh Ardabili, Ardabil, Iran.

Abstract

Nowadays, rotating packed beds (RPBs) have been adopted in the many chemical processes such as absorption, desorption, distillation, and etc. Due to the complex structure of RPBs, Computational Fluid Dynamic (CFD) is adopted for analyzing air-water flow in the RPB. In this work, increasing nozzle from 2 to 8 on the behavior of air and water flows was investigated and validated with the experimental data with deviations less than 14%. The obtained results of RPB with packing and baffles demonstrated that increasing nozzle from 2 to 6 increased air velocity vectors. Also, increasing nozzle from 2 to 6 in the RPB with packing uniformed the water velocity on the rotor and housing. In the end, RPB with baffles increased momentum of water velocity vectors and velocity gradient on the rotor and housing. The obtained results showed that the RPB with 6 nozzles have the uniform air flow pattern rather than other nozzle design. Also, in the RPB with baffles; flooding occurred in all sections of the RPB with 8 nozzles. Furthermore, velocity vectors of the outer edge rotor were larger than the inner edge rotor in the RPB with packing and baffles.

Keywords

Main Subjects


  • [1] Lin CC, Chen BC. Carbon dioxide absorption in a cross-flow rotating packed bed. Chemical engineering research and design. 2011 Sep 1;89(9):1722-9. https://doi.org/10.1016/j.cherd.2010.11.015.
  • [2] Lin CC, Wei TY, Hsu SK, Liu WT. Performance of a pilot-scale cross-flow rotating packed bed in removing VOCs from waste gas streams. Separation and purification technology. 2006 Dec 1;52(2):274-9. https://doi.org/10.1016/j.seppur.2006.05.003.
  • [3] Ouyang Y, Wang S, Xiang Y, Zhao Z, Wang J, Shao L. CFD analyses of liquid flow characteristics in a rotor-stator reactor. Chemical Engineering Research and Design. 2018 Jun 1; 134:186-97. https://doi.org/10.1016/j.cherd.2018.04.006.
  • [4] Shi X, Xiang Y, Wen LX, Chen JF. CFD analysis of liquid phase flow in a rotating packed bed reactor. Chemical Engineering Journal. 2013 Jul 15; 228:1040-9. https://doi.org/10.1016/j.cej.2013.05.081.
  • [5] Sung WD, Chen YS. Characteristics of a rotating packed bed equipped with blade packings and baffles. Separation and purification technology. 2012 Jun 1; 93:52-8. https://doi.org/10.1016/j.seppur.2012.03.033.
  • [6] Tan CS, Chen JE. Absorption of carbon dioxide with piperazine and its mixtures in a rotating packed bed. Separation and purification technology. 2006 Apr 15;49(2):174-80. https://doi.org/10.1016/j.seppur.2005.10.001.
  • [7] Xiuping L, Youzhi L, Zhiqiang L, Xiaoli WA. Continuous distillation experiment with rotating packed bed. Chinese journal of chemical engineering. 2008 Jan 1;16(4):656-62. https://doi.org/10.1016/S1004-9541(08)60137-8.
  • [8] Ramshaw C, Mallinson RH, inventors; Imperial Chemical Industries Ltd, assignee. Mass transfer process. United States patent US 4,283,255. 1981 Aug 11.
  • [1] Chen YS, Lin FY, Lin CC, Tai CY, Liu HS. Packing characteristics for mass transfer in a rotating packed bed. Industrial & engineering chemistry research. 2006 Sep 27;45(20):6846-53. https://doi.org/10.1021/ie060399l.
  • [2] Zhao H, Shao L, Chen JF. High-gravity process intensification technology and application. Chemical Engineering Journal. 2010 Feb 1;156(3):588-93. https://doi.org/10.1016/j.cej.2009.04.053.
  • [3] Chiu CY, Chen YH, Huang YH. Removal of naphthalene in Brij 30-containing solution by ozonation using rotating packed bed. Journal of hazardous materials. 2007 Aug 25;147(3):732-7. https://doi.org/10.1016/j.jhazmat.2007.01.068.
  • [4] Chang CC, Chiu CY, Chang CY, Chang CF, Chen YH, Ji DR, Yu YH, Chiang PC. Combined photolysis and catalytic ozonation of dimethyl phthalate in a high-gravity rotating packed bed. Journal of Hazardous Materials. 2009 Jan 15;161(1):287-93. https://doi.org/10.1016/j.jhazmat.2008.03.085.
  • [5] Chen JF, Shao L, Guo F, Wang XM. Synthesis of nano-fibers of aluminum hydroxide in novel rotating packed bed reactor. Chemical Engineering Science. 2003 Feb 1;58(3-6):569-75. https://doi.org/10.1016/S0009-2509(02)00581-X.
  • [6] Jassim MS, Rochelle G, Eimer D, Ramshaw C. Carbon dioxide absorption and desorption in aqueous monoethanolamine solutions in a rotating packed bed. Industrial & engineering chemistry research. 2007 Apr 25;46(9):2823-33. https://doi.org/10.1021/ie051104r.
  • [7] Mondal A, Pramanik A, Bhowal A, Datta S. Distillation studies in rotating packed bed with split packing. Chemical Engineering Research and Design. 2012 Apr 1;90(4):453-7. https://doi.org/10.1016/j.cherd.2011.08.008.
  • [8] Qian Z, Xu LB, Li ZH, Li H, Guo K. Selective absorption of H2S from a gas mixture with CO2 by aqueous N-methyldiethanolamine in a rotating packed bed. Industrial & engineering chemistry research. 2010 Jul 7;49(13):6196-203. https://doi.org/10.1021/ie100678c.
  • [9] Wang W, Zou HK, Chu GW, Weng Z, Chen JF. Bromination of butyl rubber in rotating packed bed reactor. Chemical engineering journal. 2014 Mar 15; 240:503-8. https://doi.org/10.1016/j.cej.2013.10.095.
  • Lockett MJ. Flooding of rotating structured packing and its application to conventional packed-columns. Chemical engineering research & design. 1995;73(4):379-84.
  • Lin CC, Chen BC, Chen YS, Hsu SK. Feasibility of a cross-flow rotating packed bed in removing carbon dioxide from gaseous streams. Separation and purification technology. 2008 Sep 22;62(3):507-12. https://doi.org/10.1016/j.seppur.2008.02.019.
  • Zheng C, Guo K, Feng Y, Yang C, Gardner NC. Pressure drops of centripetal gas flow through rotating beds. Industrial & engineering chemistry research. 2000 Mar 6;39(3):829-34. https://doi.org/10.1021/ie980703d
  • Ratheesh S, Kannan A. Holdup and pressure drop studies in structured packings with catalysts. Chemical Engineering Journal. 2004 Nov 15;104(1-3):45-54. https://doi.org/10.1016/j.cej.2004.08.004.
  • Said W, Nemer M, Clodic D. Modeling of dry pressure drop for fully developed gas flow in structured packing using CFD simulations. Chemical Engineering Science. 2011 May 15;66(10):2107-17. https://doi.org/10.1016/j.ces.2011.02.011.
  • Keyvani M. Operating characteristics of rotating beds. Case Western Reserve University; 1989.
  • Lin CC, Jian GS. Characteristics of a rotating packed bed equipped with blade packings. Separation and purification technology. 2007 Mar 15;54(1):51-60. https://doi.org/10.1016/j.seppur.2006.08.006.
  • Yang W, Wang Y, Chen J, Fei W. Computational fluid dynamic simulation of fluid flow in a rotating packed bed. Chemical engineering journal. 2010 Feb 1;156(3):582-7. https://doi.org/10.1016/j.cej.2009.04.013.
  • Llerena-Chavez H, Larachi F. Analysis of flow in rotating packed beds via CFD simulations—Dry pressure drop and gas flow maldistribution. Chemical Engineering Science. 2009 May 1;64(9):2113-26. https://doi.org/10.1016/j.ces.2009.01.019.
  • Hamedi M, Haghshenas MF, Esfahany MN. Computational fluid dynamics analysis of fluid flow in a novel rotating packed bed. In13th Iranian National Chemical Engineering Congress & 1st International Regional Chemical and Petroleum Engineering 2010 Oct (pp. 25-28).
  • Martínez EL, Jaimes R, Gomez JL, Maciel Filho R. CFD simulation of three-dimensional multiphase flow in a rotating packed bed. InComputer Aided Chemical Engineering 2012 Jan 1 (Vol. 30, pp. 1158-1162). Elsevier. https://doi.org/10.1016/B978-0-444-59520-1.50090-7.
  • Xie P, Lu X, Yang X, Ingham D, Ma L, Pourkashanian M. Characteristics of liquid flow in a rotating packed bed for CO2 capture: A CFD analysis. Chemical Engineering Science. 2017 Nov 23; 172:216-29. https://doi.org/10.1016/j.ces.2017.06.040.
  • Guo TY, Cheng KP, Wen LX, Andersson R, Chen JF. Three-dimensional simulation on liquid flow in a rotating packed bed reactor. Industrial & Engineering Chemistry Research. 2017 Jul 19;56(28):8169-79. https://doi.org/10.1021/acs.iecr.7b01759.
  • Liu Y, Wu W, Luo Y, Chu GW, Liu W, Sun BC, Chen JF. CFD simulation and high-speed photography of liquid flow in the outer cavity zone of a rotating packed bed reactor. Industrial & Engineering Chemistry Research. 2019 Mar 8;58(13):5280-90. https://doi.org/10.1021/acs.iecr.8b05718.
  • Lu X, Xie P, Ingham DB, Ma L, Pourkashanian M. A porous media model for CFD simulations of gas-liquid two-phase flow in rotating packed beds. Chemical Engineering Science. 2018 Nov 2; 189:123-34. https://doi.org/10.1016/j.ces.2018.04.074.
  • Im D, Jung H, Lee JH. Modeling, simulation and optimization of the rotating packed bed (RPB) absorber and stripper for MEA-based carbon capture. Computers & Chemical Engineering. 2020 Dec 5; 143:107102. https://doi.org/10.1016/j.compchemeng.2020.107102.
  • Wang BJ, Chu GW, Li YB, Duan XZ, Wang JX, Luo Y. Intensified micro-mixing effects on evolution of oxygen vacancies of CeO2-based catalysts for improved CO oxidation. Chemical Engineering Science. 2021 Nov 23; 244:116814. https://doi.org/10.1016/j.ces.2021.116814.
  • Jamaat SS, Abolhasani M. Effect of blade packing structure and high-frequency ultrasound on micromixing efficiency enhancement in an RPB reactor. Chemical Engineering Research and Design. 2022 Dec 1; 188:197-208. https://doi.org/10.1016/j.cherd.2022.09.048.
  • Guo TY, Cheng KP, Wen LX, Andersson R, Chen JF. Three-dimensional simulation on liquid flow in a rotating packed bed reactor. Industrial & Engineering Chemistry Research. 2017 Jul 19;56(28):8169-79. https://doi.org/10.1021/acs.iecr.7b01759.
  •